1    Basic Plant Design    An approved plant must have four distinct sections that demonstrate three principles of Turbulence, Residence Time and Temperature are inbuilt in the plant design .The regulated sections may include but not limited to:

Overall plant layout.
Feed chamber/ charging
Primary Combustion Chamber.
Secondary Combustion Chamber.
Particulate Scrubbers
Acid Gas Scrubbers
The stack/ chimney.
2    Feeding And Charging    Controlled hygienic, mechanical or automatic feeding methods have to be used which will not influence the air temperature in the primary and secondary chambers of the incinerator negatively.

No waste is to be fed into the incinerator:

1.    Until the minimum temperatures have been reached.
2.    If the minimum combustion temperatures are not maintained.
3.    Whenever the previous charge has not been completely combusted in the case of batch feeding.

4.    Until such time as the addition of more waste will not cause the design parameters of the incinerator to be exceeded.

3    Primary Combustion Chamber    The primary combustion chamber must:

1.    Be accepted as the primary combustion zone.
2.    Be equipped with a burner/s burning gas/fuel or low sulphur liquid fuels. Other combustion methods will be judged on merits.

3.    Ensure primary air supply is controlled efficiently
4.    Ensure minimum exit temperature is not less than 850oC

4    Secondary Combustion Chamber (Afterburner).    The secondary combustion chamber must:

1.    Be accepted as secondary combustion zone.
2.    Be fitted with secondary burner/s burning gas or low sulphur liquid fuel or any suitable fuel.

3.    Ensure secondary air supply is controlled efficiently.
4.    Ensure flame contact with all gases is achieved.
5.    Ensure residence time is not less than two (2) seconds.
6.    Ensure the gas temperature as measured against the inside wall in the secondary chamber & not in the flame zone, is not less than 1100oC.

7.    Ensure the oxygen content of the emitted gases is not less than 11%.
8.    Ensure both primary and the combustion temperatures are maintained until all waste has been completely combusted

5    Particulate Removers    A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:

Cyclone separator
Electrostatic precipitators
Fabric filters
6    Chimney / Stack    1.    The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all roofs. The topography and height of adjacent buildings within 50 meters radius should be taken into account.

2.    If possible the chimney should be visible to the operator from the feeding area.
3.    The addition of dilution air after combustion in order to achieve the requirement of these guidelines is unacceptable.

4.    The minimum exit velocity should be 10 m/s and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting gases.

5.    Point for the measurement of emissions shall be provided.

7    Instrumentation    Instrument for determining the inside wall temperature and not burner flame temperature must be provided for both primary and secondary chambers.

2.    An audible and visible alarm must be installed to warn the operator when the secondary temperature drops to below the required temperature.

3.    In addition to the above the following instruments may also be required.
A carbon monoxide and/or oxygen meter/recorder
A smoke density meter/recorder
A gas flow meter/recorder
A solid particulate meter/recorder
Any other instrument or measurement that may be considered necessary

8    Location / Siting    1.    Must be sited in accordance with the relevant local municipal authority planning scheme, the topography of the area and be compatible with premises in the neighborhood,

2.    Must be housed in a suitably ventilated room.

9    Emission Limits    1.    Combustion efficiency:

Combustion efficiency (CE) shall be at least 99.00%
The Combustion efficiency is computed as follows;

C.E=             % CO2           x 100
% CO2 + CO

2.    The temperature of the primary chamber shall be 800 ± 50o C

3.    The secondary chamber  gas residence time shall be at least 1 (one) second at 1050 ± 50o C, with 3% Oxygen in the stack gas.

4    Opacity of the smoke must not exceed 20% Viewed from 50 meters with naked eyes
5.    All the emission to the air other than steam or water vapour must be odourless and free from mist, fume and droplets.

6.    The Authority may require that the certificate holder have tests carried out by an accredited institution to determine stack and/or ground level concentrations of the following substances.

Cadmium and compounds as     Cd
Mercury                                      Hg
Thallium                                     Tl

Chromium                                  Cr
Beryllium                                    Be
Arsenic                                       As
Antimony                                    Sb
Barium                                        Ba
Lead                                            Pb
Silver                                          Ag
Cobalt                                         Co
Copper                                        Cu
Manganese                                  Mn
Tin                                               Sn
Vanadium                                     V
Nickel                                           Ni
Hydrochloric                                HCL
Hydrofluoric acid                         HF
Sulphur dioxide                           S02

7.    A 99.99% destruction and removal efficiency (DRE) for each principal organic hazardous constituent (POHC) in the waste feed where:

DRE = [(Win – Wout)/Win]*100
Where: Win = mass feed rate of the POHC in the waste stream fed to incinerator, and
Wout = mass emission rate of POHC in the stack prior to the release to the atmosphere.

8.    The average dioxin and furan concentration in the emissions should not exceed 80ng/m3 total dioxins and furans if measured for a period of 6 to 16 hours.

Note:
All pollutant concentrations must be expressed at Oo C and 1.013 x 10 5 N/m2, dry gas and 11% oxygen correction.

Oxygen correction is computed as:

Es =     21 – Os    x EM
21 – OM

Where:    Es    = Calculated emission concentration at the standard percentage oxygen concentration
EM    = Measured emission concentration
Os    = Standard oxygen concentration
OM    = measured oxygen concentration

10    Operation    1.    Materials destined for incineration should be of known origin and composition and must be only incinerated in a furnace that is registered for the particular type of waste.

2.    A record must be kept of the quantity, type and origin of the waste to be incinerated.
3.    The incinerator must be preheated to working temperature before charging any waste.
4.    The incinerator must not be overcharged.
5.    The incinerator must be in good working order at all times and must not be used if any component fails. Any malfunction should be recorded in a log book and reported to the relevant authority.

6.    The incinerator operator and all relevant staff must be trained to the satisfaction of the relevant control authority.

11    Housekeeping    The site where the incinerator is built must:

1.    Have running water.
2.    Have a solid floor.
3.     Have lighting if 24hrs operation
4.    Have fly ash containerization and storage before disposal.

12    Health & Safety (Protective Gear)    1.    Staff handling waste must be well trained on safe handling of hazardous wastes
2.     Staff must be provided with appropriate  protective gear such as, gas mask, aprons, gumboots, helmets, gloves, goggles.

3.     Caution and Warning signs must be provided.
4.     Fire fighting equipment must be provided
5.     There should be no smoking or eating on the site.

the following containerized incinerators. (Kitchen and accommodation and grey water and black water plant removing waste) we need incinerator is each function separate are all in one incinerator we need informed. Plant we installing for our accommodation barge used in an offshore marine construction project. 200 People would be accommodated onboard.
WASTE INCINERATORS RECOMMENDATIONS

china medical incinerator Capability
?Incinerate minimum 80kg/hr X 12 hrs per day
?Disposal of both non-hazardous and hazardous waste streams (per waste inventory)
?Mobile Unit (Skid mounted preference with lifting points)
Design/Specifications
?Incinerators must have a secondary combustion chamber with a minimum temperature range of 900c
?Liquid waste streams shall be incinerated by an appropriate liquid injection system
?The incinerators will be installed with visual alarms to alert operations of low temperature in the secondary chamber
Operating Environment and Ambient Conditions

The Incinerators package shall be designed to operate under the following conditions:
?Average Daily Max/Min June Temperature, 21-39°C
?Average Daily Max/Min January Temperature, 2-12°C.
Medical waste incinerator,
approx. 0.4 cubic metres,
diesel fuel / mains power operated,
thermostatic temperature control,
programmable cycle

waste incinerator manufacturer china, Waste chamber
Chamber capacity 300 kg
Chamber volume .54m3
Chamber size (outside) Width: 91cm, Height: 86cm Length: 152cm
Door opening 66 x 76 cm
Height to door 84 cm
Height to top of stack 5.4 m
Suggested slab size (L x W x Thickness) 1.8 m x 2.4 m x 10 cm
Burn rate: Approximately 45 kg/hr.
Stack:
2′-14″” dia. (36 cm), 14 gauge (1.90 mm) aluminized steel, refractory lined
8′-12″” dia. (30.5 cm), 16 gauge (1.52″
“Burners Diesel
Operation Manual timer
Electrical service Standard – 115 volt, 60 HZ, 20 amp
General Description:
Primary Chamber: Heavy-duty steel casing
High quality refractory lining and insulation
Large full size top load door and liquid retention sill
1 x diesel oil fired ignition burners operated on/off
Ash removal door
Chimney: Heavy-duty stainless steel casing
1.5m length
0.6m refractory lined stack
Control Panel: Control of 1 burner
Timer control 0-12 hours
Integral fan timer control
Temperature monitoring
Automatic Control
Cycle time set up
Ancillaries: Operating and maintenance manuals
Spares list
Ash Rake
Containerization: 20 foot shipping container with incinerator fitted
500 litre fuel tank

RECYCLABLE WASTE    PLASTIC (NON-PVC)     218,693
CARDBOARD     85,046
PAPER     4,956
PVC     15,115
HAZARDOUS WASTE    MEDICAL WASTE     1,084
SOLID WASTE CONTAMINATED WITH HYDROCARBONS     300,680
USED ENGINE OIL FILTERS     85,423
HYDROCARBON-CONTAMINATED SOILS     88,680
ORDINARY WASTE    FIBERS     14,078
USED AIR FILTERS (AUTOMOTIVE AND SIMILAR)     23,149
PERSONAL PROTECTIVE EQUIPMENT (PPE), INCLUDING CONTAMINATED CLOTHING AND SIMILAR DEBRIS     130,861
Pig corpses / stray dogs and larger animal carcasses cheap incinerators –
Load capacity in the range of up to 300 kg / Burn rate approx. 50 kg per hour

Temperature Controlled Burner. Incinerators to be designed to meet the Norms of Pollution Control. Technology: Heavy-duty casing, to be a quality, rugged, reliable, economical Incinerator with relevant control, easy to operate and self-contained. Units to be pre-assembled, pre-piped, pre-wired & tested before Transport / Export.

Note: Similar Technology and / or Tenderers Proposals are welcome.

Within the framework of an environmental equipment & technology consultation and joint purchasing, this Procurement / Notary Bureau invites applicants for pre-qualification in the aim of primarily selecting capable companies to bid for the above tender.
The supply will comprise the special equipment for effective waste management as mentioned above for a new private environment contract management company with planned operations 2013 in Indonesia and Thailand, and 2015 in West & East Malaysia to carry out those professional services in order to comply with the governments safety disposal requirements for animal waste in the region and to meet the higher technical standard in this particular field in order to protect the public and contain contagious & infectious viruses and animal caused diseases. The spread of a new disease of pigs, also the ‘Nipah Virus Disease’, first evident in 1998 in S.E.Asia, which causes illness and death in both humans and pigs, is on the rise again; as well as the sudden death of sows and boars was recorded in pig farms in Malaysia and other areas in S.E. Asia.

Technical specification for burning machine,animal waste incinerator manufacturer
1.Two systems are required to be installed in the south of the Kingdom of Saudi Arabia. The two systems will be used by custom authority to burn different kinds of drugs. All need equipment must be provided.
2.Warrantee:  booth systems must be provided with 3 years warrantee from the date of acceptance. All needed spare parts, preventative maintenance repair and corrective maintenance must be included in the cost and provided to the customer.
3.All needed electric and water connections must be provided.
4.Both systems must be of high quality and must be environmental friendly.
5.The capacity of each system should be up to 100 kg/hr.
6.The system must have automatic feeding.
7.Each system must consists of two burning  rooms, one primary room for burning the drug and another room for burning the gases  that emit as a result of primary burning.
8.The oven must be made of steel that is rust resistance and with thickness not less than 6 mm.
9.Each system must be of high efficient in burning different kinds of drugs, and should have 99.9% efficiency for burning organic materials.
10.Waste products should not exceed 5%.
11.System must have automatic ignition system.
12.System should use diesel (HSD) as fuel and should not consume more than  8 to 10 lt/hr .
13.Each system should be provided with fuel tank  of size adequate to operate the system for one full day.
14.The temperature in the primary room should be 850 C ± 50 C. the system should also be capable to operate up to 1050 C ± 50 C. the system should be capable of continues operation and should be provided with cement layer insulator with adequate thickness.
15.Oven should be provided with heat insulator to allow easy operation.
16.Gas should remain in the secondary room for not more than 1.5 second.
17.The primary burning room  should have at least 2 burners.
18.The secondary burning room should have one burner.
19.  Each system should have doors for ash, exit for air to the chimney and windows to allow looking inside and for maintenance.
20.Each system should have filtering system for gas processing with 2 tanks using ordinary water. Each water tank should have capacity of 1000 lt and should be fixed to the system and provided with water level indicator.
21.Each system should have special technology for separating waist products and humidity after gas processing.
22.Each system should have cooling capability after operation.
23.Each system m should be provided with exhaust pipe with 250 mm diameter and 10 m high. The base of the exhaust system should be 1000 mm. The exhaust pipe should be 6 mm and should be provide with heat insulator.  The exhaust system should be provided with pressure indicator. It should also provide with ladder and Lightning Arrestor.
24.Electric power: should be 220 volt, 3 phase, 60 Hz, and the motor should not be less than 15 HP.
25.Each system should be provided with control panel and indicators and needed safety equipment and alarm systems. The control panel should show at least temperature in both the primary and secondary rooms and injectors of the filters and load.
26.Each system should be provided with alarm system for any breakdown or defect of any component of the system.
27.The following personal protective tools must be provide:
a.Heat resistant garments for 20 persons.
b.Heat resistant goggles for 20 persons.
28.All components of each system should be painted with silver color that is heat resistant.