Product              :Mixed Biomedical waste Incinerator
Quantity             :60 units
Contract period:To be decided by the supplier

Please confirm your willingness to execute this contract project by sending brochure and your price quotation for the below specification to enable us submit it to the firm incharge of the contract for their study and approval.

Type of Waste: Mixed Biomedical waste.

1. Waste burning capacity of unit: 100-125 kgs / hr.
2. Mode of waste handling : Autoloading– DFDV + Bucket elevator
3. Type of fuel : LDO / HSD
4. Type of Burner operation : Automatic
5. Expected fuel consumption: 30-35 kgs/hr **(depending upon overall
mix of the waste, moisture
content, etc.) after preheat.
6. Connected electrical load : Approx. 7-8 KW (AC 3 phase,220V, 50 Hz).
7. Overall space requirement : 9 m (L) X 8 m (W) X 6 m (H) Each unit
without stack

Burners temperature controlled (TIC – Thermocouple) and work on ON –
OFF basis. The frequency on ON – OFF will depend upon the nature of
waste, moisture content, calorific value, etc. and shall vary from waste to
waste. The fuel consumption also depends upon the frequency of the door
opening and method of operation of the incinerator. We have mentioned
approx. expected fuel consumption figures.

The Incineration System comprises of :

I. Main Incinerator with
A. Primary & Secondary Chamber Modules duly refractory lined, piped & wired.
B. Bucket elevator + DFDV mechanism for autoloading and Deashing
mechanism
II i. 1 No. fully automatic Fuel Oil burner for primary chamber.
ii. 1 No. fully automatic Fuel Oil burner for secondary chamber.
III. Centrifugal forced draft fan assembly complete with motor drive, duct and
dampers, etc. mounted on the common skid of the unit to provide :
Combustion air.

Eductor air.
IV. Eductor Assembly for :
Cooling of exhaust gases from 900 – 1000 0 C to around 350 0 C .
Keeping the entire system under negative pressure to avoid hot gases / dust
particles rushing out of charging door.
V. Electrical Control Panel along with safeties, and Audio / Visual
indicators and
/ or alarms for efficient and safe operation of the system.
VI. Electrical wiring of the unit.
VII. Oil tank of 1000 ltrs capacity mounted on the skid
VIII. Operating tools and tackles comprising of – rake, hoe, shovel (I No. each).
IX. Chimney of  2.5 Mtr height.

INCINERATOR (WASTE INCINERATOR)

Designed to burn disposables that can and should be destroyed on-site. Theses wastes include infectious and contaminated “red bag.” Surgical dressings, plastic test devices and other wastes

Fast, complete, efficient waste disposal

Dual chamber combustion, Chambers insulated and lined with high temperature refractory. Programmable digital temperature controls, temperature indicators and charge recorder. Modulating control for fuel and air lowers fuel consumption.

Minimum installation and start up time

Aluminized steel jacket lined with refractory and firebrick. Monitors recorders and other accessory equipment should be available.

Charging system:

• Vertical charge door on primary chamber.
• Pneumatic or hydraulic ram charging system.
• Auto shut down of the door after charging.
• Primary and secondary chamber temperature displayed and recorded (optional)

Charging rate:

• Up to 100kgs per hour of waste or red bag waste rated at 2200 BTU’s per kg.

Fuel:-         Natural Gas

Capacity (Cubic Mtr):   1.65M3 or more

Ave Capacity:      100kg per hour

Secondary Chamber Capacity (CubicMtr) :3.88 or more

Length (mm):      1880 or better

Width (mm):       1280 or better

Height Incl. Flue (mm):         7700 or better

Ash Door Opening (mm):   475×900 or better

Min. Operating temperature:         90 degree centigrade

Max, Operating Temperature:       1350 degree centigrade

Residency time in Second Chamber:       2 sec

Temperature Monitoring: Both for primary and secondary chambers.

Loading SystemManual/semi-automatic

Waste destruction efficiency:> 90% by weight

Filter: Ceramic or other equivalent filters in order to reduce the induction of hazardous air pollutants, particulates, co,dioxin/furane into the atmosphere.

De ashing system: Manual/semi-automatic.

The System must be quoted complete with:-

• Plumbing
• Electrical panels
• Civil works
• Waste collection Trolleys

 

Finish/ Paint:-

High Quality heat resistant, two layers high-grade epoxy Paint coating.

Installed Power (Electric Voltage): 440V/ 50 Hz

Waste Management Equipment must have ;

Mobile loading trolley: 06 No’s – For transportation of hospital waste from wards to incinerator site/ room, Opening from the top.

WASTE BINS MOBILE: 06 No’s-Made of Plastic, in blue color with a cover flap.

Plastic Bags:       2000 no’s each in Red and Yellow color.

Heavy Duty Gloves Pairs: For Waste handling staff-06 Pairs

Long Shoes Pairs:         For waste handling – 06 Pairs.

Make: UK, Europe, USA, Japan

Chamber Double Incinerator:

Burning Rate      10 kg per hour (for two incinerators)

Burning Rate     20 kg per hour (for three incinerators)

Loading   Method   Manual

No of Burners   Single for 10 kg/hour and Double for 20 kg per hour

Fuel                    Diesel and Natural Gas

Warm Up Time    Not more than 20 minutes

Temperature controller   Digital

Power Supply      Single Phase 220V

Chimney Height    20 feet from ground level

Wet and Dry Scrubbers   Optional

 

Gasified incineration for burning medical

wastes.

 

Fuel type: Natural Gas

Burning Capability:

–   30-50 kg/time

–   Daily 3-6 times

 

Incinerator size: max 2000x1200x3200 mm

Burning room volume:

–   Gasification room max 0.7 m3,

–   Secondary burning room max 0.5 m3，

 

Size of the filling entrance: max 650×850 mm

Air blower: max 0,5 kW

Combustion-support combustion machines:

–   Power max 0,2 kW

 

Re-burning machine: Power max 0,2 kW Voltage: 220V / 380V

Weight: max 5000 kg

User Manual Language: English