Incinerator to burn nearly 10ton(10,000kg) of tobacco waste dust) from a tobacco processing plant.

Requirements:

1. Incinerator system complete with scrubber, pollution control system, water system, loading system, ash removing system and if anything more option is available. we have to burn 10000kgs/day, We work 8 hours a day, so your incinerator should have capacity to burn atleast 1400 or 1500kg/hr of waste.

 

supply 02 primary combustion chamber, and continuation feeding or alternately. each primary combustion volume is 4.0 M3, total 8 m3.

2. With complete system specification, power, water fuel requirements.

 

3. Space requirements & floor plan

 

4. Pre-installation requirements. Space, power, water, drainage system etc

 

5. Fuel type” diesel or gas?

 

6. All options available.

 

8. You have to send your technical team for installation, user training, maintenance training for end user technicians.

 

9. Maintenance schedule—what has to be done, daily, weekly, quarterly, half yearly, annually.

 

10. What are the replacement items during one year.

 

11. Your system should meet all local & international standards with respect to handle of tobacco dust before feeding to incinerator, gas emission, waste water discharge to public drain system, ass disposal etc.

 

12. End used will send this dust to incinerator plant in bags of 300kg each, so we are expecting 35 bags of 300kg each per day, 7 days a week.

 

 

13. How many engineers or technicians you will send for installation, how many people, what machines & tools you want us to mobilize to facilitate your people to do the installation. how many days installation & training will take.

 

 

14. What will be your charges for installation visit.

 

 

15. If you have some picture of such big installations, references(within this region is helpful if you have), you can provide us.

 

 

 

 

 

Technical Specifications

3. Pre-assembled, containerized type

—yes, do not included chimney installation.

 

1. Burning rate: 100 – 120kg / hour

—yes

 

1. Minimum operating temperature: 8500c (Primary combustion)

—800-1000 degree

 

1. Maximum operating temperature: 14500c (afterburner chamber)

—1000-1200 degree

 

1. Secondary Burning capacity: Compulsory.

—yes

 

1. Density insulation: 20 mm high

—50mm

 

1. Refractory casting: minimum 65mm

—110mm

 

1. Heavy duty refracting lining to withstand 15000c

—1450 degree

 

3. Average burn out time: maximum 3.0 hrs

—yes

 

1. Fuel type: fuel oil (diesel)

—yes

 

7. Fuel consumption in L/hr: 7.5 to 9

—average 16.6liter/Hr.

 

1. Residency time in secondary chamber: 2 secs.

—yes

 

3. Residue ash post 100kg Max 3.8 kg

—yes

 

1. Installation period Maximum 7days.

—yes

Capacity UPTO 20 kg/hr
Size: 940 x860x2700 mm
Material: STAINLESS STEEL STACK, REFRACTORY CONCRETE LINING SPECIAL INSULATION MATERIAL
With burner: 15 – 20 KW
Temperature: PRIMARY CHAMBER = 800°C AND SECONDARY CHAMBER = 850 – 1200° C
Sufficient heat generation for secure and complete combustion 600-800 °C in the first chamber and >1000 °C in the second chamber
Easy transportation on standard EURO-pallets
Constructed in a modular fashion easy on-site movement and assembly with a minimum of equipment and technical skills;
For the destruction of problematic waste like sharps, amputates and body parts, wet or moist matter;
Off-gas quality: moderate smoke emissions during one quarter of the total incineration time; no visible emission during three quarters. AS PER INTERNATIONAL STANDARDS
The remaining ash approximately 5-10% in weight and below 1% in volume of the original waste AS PER INTERNATIONAL STANDARDS
Chimney height at least 5 m above the incinerator 5m ABOVE FROM THE GROUND
Temperature resistance of the lining at least 1,200 °C

Carburant Diesel
Capacité (M3) 1.18
Ave Capacity 750 kg
Consommation (l/h) 6
Dimension externes
Longueur (mm) 3110
Largeur (mm) 1800
Hauteur (mm) 3300
Ouverture Porte 770×2000
Dimension internes
Longueur (mm) 2100
Largeur (mm) 700
Hauteur (mm) 800
Opération
Minimum température d’opération 950
Maximum température d’opération 1320
Température de suivi oui
Thermostat oui
Ventilateur oui
Chambre de combustion secondaire secs
garantie minimum 12 mois

Carburant Diesel
Capacité (M3) 1.92
Ave Capacity 1200kg
Consommation (litre/heure 12
Dimension externes
Longueur (mm) 3110
Largeur (mm) 2150
Hauteur (mm) 3200
Ouverture Porte 1000×2000
Dimension internes
Longueur (mm) 2200
Largeur (mm) 1050
Hauteur (mm) 800
Opération
Minimum température d’opération 950
Maximum température d’opération 1320
Température de suivi oui
Thermostat oui
Ventilateur oui
Chambre de combustion secondaire 2 secs
garantie minimum 12 mois